Processing

Processors wanted for cost-saving knife steriliser trials  

Beef Central 28/05/2025

AUSTRALIAN red meat processors are being invited to submit expressions of interest to take part in an industry adoption project for a knife steriliser system which has proven to dramatically cut water and energy use.

Working knife sterilisation is a constant and routine discipline in meat processing plants, as a means of reducing phytosanitary risk.

Backed by research funded by the Australian Meat Processor Corporation, the Econoliser technology has shown savings of up to 90 percent in water and energy costs when used in place of a standard continuous flow hot-bath sterilisers in red meat processing facilities.

AMPC Program Manager for Sustainability Matt Deegan said, AMPC was working with energy efficiency solutions provider NRG-One on the project to support the red meat processing industry in reducing energy and water consumption.

Processors have until close of business this Friday (May 30) to register interest in installing two Econoliser units as part of an AMPC-funded project. Participating facilities will only be responsible for minor incidental costs.

The UK-made Econoliser has demonstrated cleaning performance equivalent to standard continuous flow sterilisers operating at 35 PSI water pressure while using about 530 kL less water, 259 GJ less energy and achieving an estimated 13t CO2e reduction per year.

Unlike traditional sterilisers, which continuously overflow at 3-7 litres per minute – even during low use periods – the Econoliser delivers a precise 140 mL high-pressure spray per knife for 4.5 seconds, reaching temperatures above 82°C. Its rapid heating ensures water is brought to sterilisation temperature quickly, regardless of starting temperature.

NRG-One chief executive Carl Duncan said the Econoliser Knife Steriliser Unit (KSU) was a standout example of impact-driven innovation.

“It delivers real operational savings while helping the red meat industry move closer to its net zero goals—exactly the kind of solution we’re proud to support at NRG-One,” he said.

Meat & Livestock Australia has also tested the unit, reporting it “exceeded expectations” by not only reducing water and energy use but also lowering protein build-up on equipment.

Processors interested in taking part in the industry adoption project can register by filling out this form and emailing it to eoi@ampc.com.au by close of business, May 30.

For more information, contact AMPC Program Manager Matthew Deegan at m.deegan@ampc.com.au or call 02 8908 5500.

Read about the Australian research here.

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